How We Compare
Most Factories Cut for a Mannequin. We Cut for the Drops
We design and cut custom cycling jersey patterns built around real riding postures, not static display forms. Our pattern cutting accounts for forward torso drop, arm extension and fabric stretch during pedaling. Every panel is precision cut to eliminate pulling, bunching and discomfort when you lean into your ride. We deliver ergonomic, performance-focused cuts for wholesale cycling apparel brands and bulk custom orders.
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Forward Torso Tilt Changes Everything
A cyclist's upper body is rotated 45 degrees forward. A standard jersey bunches at the shoulders and exposes your lower back. Our patterns drop the front hem, raise the back panel, and rotate the armholes — geometry that starts from the riding position.
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You Generate Your Own Headwind
A runner moves at 10km/h. A cyclist descends at 60+. Fabric must block wind on the front while dumping heat through the back — a paradox generic textiles can't solve. Our fabrics are paired to the airflow of a body in the riding position.
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You Sit on It. For Six Hours
No other sportswear asks a garment to be structural, compressive, and comfortable under body weight all day. The chamois is an engineered component, not an insert. Get it wrong and riders know by kilometer 80. We control the bonding process in-house.
Cycling Apparel Manufacturer China
Most of the Cycling Kit on the Road Comes From China. Here's Why
The brands you see on group rides, gran fondos, and race circuits — a lot of them make their kit in China. Not because it's cheap. Because the ecosystem here doesn't exist anywhere else.
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The whole supply chain is in one place
Fabric mills, sublimation houses, chamois suppliers, zipper factories — they're all within a short drive of each other in Fujian, Guangdong, and Zhejiang. When every link in the chain sits next door, you're not waiting on couriers between stages. Something needs fixing? Someone walks across the floor instead of sending an email to another country. That's a hard advantage to replicate.
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Ford used to say "any color as long as it's black." China isn't that
Five years ago, Chinese cycling factories were mostly run by garment people who happened to make jerseys. Today the best ones are run by people who ride — carrying OEKO-TEX, ISO 9001, and BSCI certifications, with SGS or Intertek inspection reports available before you ask. The factories that took cycling seriously are still here. The ones that didn't got sorted out.
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Worldwide Shipping
We offer reliable worldwide shipping for all bulk custom apparel orders. Whether you need wholesale cycling jerseys, golf polos or other performance sportswear, we arrange safe and cost‑effective international delivery to your destination. Our flexible shipping options help brands receive custom sportswear on schedule across global markets.
What We Build
Custom Cycling Apparel Collection
Looking for custom cycling gear? We deliver bespoke manufacturing solutions tailored to your brand's needs. Whether you require high-performance race kits or club jerseys, we handle everything from development to doorstep with unmatched quality and speed.
The Materials Library
Four Fabric
Each engineered for a specific problem the road throws at you.
Pro-Weight Lycra Sport
190–240 GSM
Bib shorts & race jerseys
High-modulus elastane core with matte, semi-gloss, or dimpled surface. Exceptional shape retention after hundreds of hours of wear and wash. The compressive foundation of every premium bib short. 4-way stretch with zero sag after kilometer 150.
Dimpled Aero Mesh
120–155 GSM
TT suits & race jerseys
Surface-textured knit that trips boundary-layer airflow to reduce drag. Open-hole construction across back and side panels for sustained threshold efforts. This is what goes into time trial skinsuits and aero-optimized race jerseys where every watt matters.
Thermal Super Roubaix
220–280 GSM
Winter tights & thermal jerseys
Brushed inner face that traps body heat against the skin. Smooth outer face that sheds light rain and road spray. Superior stretch-to-warmth ratio — insulation without bulk, articulation without resistance. For the months when your ride starts in darkness and ends with numb fingers.
3-Layer Wind Shield Softshell
190–240 GSM
Winter jackets & gilets
PU windproof membrane bonded between DWR-treated face fabric and micro-fleece liner. Blocks 98% of wind chill at 60km/h descent speeds while maintaining 11,000g/m²/24hr breathability — because a jacket that blocks wind but traps sweat is just a portable sauna. Designed for a sport where you create your own weather.
The Fit System
Three Fit Profiles/Zero Generic Sizing
Same body measurements, three completely different garments. The difference is in the panel tension, seam placement, and fabric selection — not the size chart.
Relaxed. Generous. Forgiving.
Club Fit
→2cm added circumference across chest and bicep compared to Performance
→Straighter side-panel seams — less aggressive body contouring
→Ideal for club rides, gran fondos, weekend warriors who want performance without compression
Athletic. Close-to-body. The standard.
Performance Fit
→Body-mapped panel tension — snug without restricting breath or pedal stroke
→Curved side panels that follow the torso in the riding position
→Most popular choice — competitive riders, fast group rides, everyday training
Second-skin. Compressive. Wind-tunnel validated.
Aero Race Fit
→2cm reduced circumference vs Performance — fabric lies completely flat at race speed
→Aero trip fabric on sleeves. Bonded hems. Integrated number pockets on skinsuits.
→For racers, time trialists, and anyone who measures their position in millimeters
The Print That Lives Inside the Fabric
Custom Cycling Wear Sublimation: Ink Infused Into Fibers, Not Surface Print
As a custom cycling wear manufacturer, we use professional sublimation technology. Ink fuses into fabric fibers instead of sitting on the surface. No peeling, cracking or fading after frequent washes. We offer OEM & ODM bulk custom cycling jerseys, bib shorts and kits, supporting custom logos and full‑print designs for brands, teams and wholesale buyers.
Sportswear Decoration Methods
We supply diverse decoration techniques: full‑dye sublimation, heat transfer, embroidery and knit‑in graphics. Each method is applied on proper fabric zones without hurting garment performance. Get all‑over prints, names, numbers, badges or knit‑in branding for cycling kits, socks and accessories. OEM & ODM bulk custom orders supported.
What Our Customers Say
Mike Carter / Team Manager, Apex Race Collective — Miami FL
★★★★★
We’re an amateur road‑racing team. We needed cycling kits tough enough for intense group rides, podium‑worthy looks, and reasonably priced versus our high‑end race parts. Kun Yuan delivered custom jerseys that keep a clean fit in aggressive riding positions — no bunching, no creeping. Eight spot colors in our full sublimation design, every shade matched perfectly on the first sample. We’ve reordered five times, and batch‑to‑batch color matching has been flawless.
Chloe Bennett /Founder, Solace Women’s Cycling — Seattle WA
★★★★★
I launched my women‑focused cycling apparel brand because I was frustrated with generic women’s kits adapted from men’s patterns. Kun Yuan’s pattern‑making team developed a brand‑custom women‑specific fit block from the ground up — tailored shoulder silhouette, reworked bib cut, optimized torso length and chamois placement for female riders. Our first collection quickly sold‑out, building a waitlist of 76 cyclists. Fit comfort remains the top reason our customers keep coming back for repeat orders.
Sophia Reed /Founder, Velowave Cycling — Portland OR
★★★★★
I was launching a new roadwear brand and needed a factory that could handle small initial runs, fast sample turnaround, and flexible reorders without minimum-order pressure. Kun Yuan’s team delivered accurate prototypes in six days, adjusted the fit across three rounds, and kept production costs stable even as we tweaked materials and sizes. Our first drop sold out in 11 days. We’ve since reordered four times, and each batch has matched the original sample quality.
Ryan Taylor/ Brand Owner, Peak Trail Apparel — Austin, TX
★★★★★
As a small outdoor cycling brand, we struggled with factories that overlook fine stitching detail and fail on color fastness after repeated washes. We partnered with **Kun Yuan** for our entire mountain bike kit line. Their strict fabric inspection and precise stitching greatly improved garment durability. Most importantly, the sublimation prints hold perfectly after frequent washing and outdoor exposure. We have stable batch quality every time, which greatly reduces our customer return rate.
Ethan Hughes/ Founder, Gravus Cycle Co — Denver CO
★★★★★
We run a growing gravel cycling brand, and we constantly tweak our designs between seasons. Many factories resist frequent pattern adjustments and drag out sample lead‑times. Kun Yuan’s technical team worked closely with us through multiple pattern revisions for our gravel‑specific jersey and bib shorts. They quickly implemented our fit feedback for longer torso and reinforced seam zones. Our first‑run inventory sold‑out within three weeks. The reliable sample turnaround lets us launch new updated styles every season, and repeat orders maintain consistent fit across every production batch.
Mia Carter/ Co‑Owner, Horizon Cycle Wear — Austin, TX
★★★★★
We launched our mid‑range cycling apparel brand hoping to deliver durable, stylish pieces for recreational female riders. We had bad experiences with previous manufacturers: inconsistent printing, loose stitching, and colors shifting between sample and mass production. Kun Yuan’s quality‑control team reviewed every prototype detail with us. They adjusted sublimation color output and reinforced high‑stress seam areas according to our requirements. Our initial collection gained great customer reviews. Positive product feedback is driving steady monthly re‑order volume for our best‑selling styles.
Teams & Clubs
One Order. 200 Riders. Every Garment Personalized
Individual rider names, numbers, national flags and sizes across multiple garment types — all printed within one production run. Orders can be packed per‑rider and shipped to a single address or up to 40 different destinations.
- Submit your design and rider roster
Send over your artwork files, rider list containing names, numbers and sizes, plus your sponsor logo package. We will highlight any elements that cannot be reproduced with satisfactory print quality. - Produce your master garment batch
All garments are cut and built to your team specifications. Where applicable, chamois pads are bonded in‑line, and base‑level decorations are applied. - Run individual personalization
Heat‑press or sublimate each rider’s name, number and flag. Sponsor logos are placed strictly following your positioning guidelines. - Per‑rider packing & dispatch
Every rider’s full kit is packed in an individually labelled bag. Items can be consolidated into team‑size cartons or shipped out separately — the choice is yours.
Your Brand
Nobody Knows We Made It. That's the Point.
Every garment ships under your label — hang tags, neck labels, care tags, packaging. Your brand identity, reproduced identically on every reorder whether it's 100 pieces or 10,000.
✓Custom hang tags
✓Branded packaging
✓Woven labels
✓Care & size labels
✓Heat-transfer neck labels
✓Blind dropshipping
What is the minimum order quantity (MOQ) for custom cycling kits?
MOQs vary by factory. At Kun Yuan, we support low minimum runs for startup brands and team orders. We offer flexible MOQ for sublimated jerseys, bib shorts and accessories, with no requirement to order the same size or design across the whole batch.
Can I add individual names, numbers and flags to team cycling apparel?
Yes. We handle rider personalization in one single production run. Each rider’s name, race number and flag can be printed via sublimation or heat transfer. We can pack each rider’s full kit separately and ship to one or multiple delivery addresses.
What print methods work best for custom cycling wear?
Sublimation is the most popular choice for cycling jerseys, as prints stay soft, breathable and do not crack or fade after repeated washing. Heat transfer is used for names, numbers and smaller graphics. We also offer embroidery for logos on premium garments.
How long does it take to produce custom cycling clothing?
Sample lead time typically ranges from 5–10 working days. Mass production usually takes 3–5 weeks after sample confirmation, depending on order volume and customization complexity. We can support expedited schedules for urgent team orders.
Do custom cycling apparel manufacturers help with pattern development for women-specific fits?
Yes. Our pattern team can build fully custom blocks from scratch, including women-specific patterns with adjusted shoulder width, bib geometry and chamois positioning. We work closely with brands to refine fit through multiple sample rounds.
Are custom cycling bib shorts made with high-quality chamois pads?
Absolutely. We source multi-density chamois options for road, gravel and mountain biking. Chamois pads can be bonded inline during production to ensure stable positioning and long ride comfort.
Can you ship custom team kits to multiple different addresses?
Yes. We provide per-rider packing service. Each rider’s kit is packed into a labeled individual bag. Orders can be consolidated into one shipment or split and dispatched to up to 40 separate addresses.
